Pipe hydraulics
This chapter covers the following:
- Reynolds number and moody diagram,
- Velocity and shear stress distribution in a pipe
- Pump characteristics
- Power and efficiency equations
- Scaling laws for pumps
- Pipes in series and parallel
- Pipe network problems
Reynolds number and Moody diagram
Reynolds number
You calculate the Reynolds number as:
Where:
- : fluid density ()
- : average flow velocity ()
- : pipe diameter ()
- : dynamic viscosity ()
- : kinematic viscosity ()
Flow is laminar at low Reynolds numbers, transitional in a middle range, and turbulent at high Reynolds numbers.
Flow regimes for pipe flow:
- Laminar:
- Transitional:
- Turbulent:
Example: Reynolds number calculation
Water () flows at through a pipe with .
Answer: , so the flow is turbulent.
Moody diagram
The Moody diagram summarizes how the Darcy friction factor depends on:
- Reynolds number ()
- Friction factor ()
- Relative roughness
For laminar flow, the friction factor is:
For turbulent flow, the exam typically hands you the Moody diagram itself: you locate the Reynolds number on the horizontal axis, trace up to the curve matching the pipe’s relative roughness, and read the friction factor off the vertical axis.
Example: reading a friction factor off the Moody diagram
Water flows through a pipe with and relative roughness .
Locate on the horizontal axis, trace up to the curve labeled , and read across to the friction factor axis.
Answer:
Velocity and shear stress distribution in a pipe
Velocity distribution (laminar flow)
For fully developed laminar flow in a circular pipe, the velocity profile is parabolic:
Where:
- : radial distance from the center
- : pipe radius
- : maximum velocity at the centerline
Shear stress distribution
In fully developed laminar pipe flow, shear stress varies linearly with radius:
Where is the wall shear stress.
Pump characteristics
Pumps add energy to fluids. Their performance is commonly described using these curves:
- Head vs flow rate curve
- Power vs flow rate
- Efficiency vs flow rate
Total dynamic head
Total dynamic head combines pressure head, velocity head, and elevation head changes across the pump:
Net positive suction head available ()
Net positive suction head available is written as:
where:
- = atmospheric pressure head on the surface of the liquid in the sump ( or )
- = static suction head of liquid (height of the surface of the liquid above the centerline of the pump impeller) ( or )
- = total friction losses in the suction line ( or )
- = vapor pressure head of the liquid at the operating temperature ( or )
NPSH available can also be written using the pressure and velocity measured directly at the pump inlet. This form subtracts the vapor pressure head from the inlet pressure and velocity head terms.
When is the actual absolute pressure measured at the pump suction - which already reflects the atmospheric pressure, static suction head, and friction losses upstream - can equivalently be expressed directly in terms of the pressure and velocity at the pump inlet:
Power and efficiency equations
Hydraulic power (water horsepower)
Hydraulic power is the rate at which the pump adds energy to the fluid:
Where:
- : flow rate ()
- : total head ()
Pump efficiency
Pump efficiency compares hydraulic power delivered to the fluid with the input (brake) power:
Where:
- : efficiency
- : input (brake) power to the pump
Example: pump hydraulic power and efficiency
Given (SI units):
- Flow rate
- Head
- Fluid: water,
- Input power
Specific weight:
Hydraulic power:
Efficiency:
Answer:
Scaling laws for pumps (affinity laws)
Affinity laws scale flow rate, head, and power between two operating points of a similar pump. Each ratio is written in terms of rotational speed and impeller diameter so you can scale from one condition to another.
The affinity laws relate the performance of similar pumps (or the same pump under different operating conditions):
Refer to the textbook to view this data.
where:
- = volumetric flow rate
- = mass flow rate
- = head
- = pressure rise
- = power
- = fluid density
- = rotational speed
- = impeller diameter
Subscripts 1 and 2 refer to different but similar machines or to different operating conditions of the same machine.
The Handbook prints the head group as ; written as a true dimensionless group it is . Because is the same at both conditions, it cancels, so either form gives .
Example: pump affinity law scaling
A pump operating at delivers at . If the pump speed increases to with the same impeller diameter, find the new flow rate and head.
Since is unchanged, reduces to :
Similarly, reduces to :
Answer: ,
Pipes in series and parallel
Pipes in series
Pipes are said to be in series if they are connected end-to-end, so the flow rate is the same through every pipe.
Main characteristics
- Same discharge (Q) through each pipe.
- Head loss adds up over the entire length.
Total head loss
If three pipes with head losses are in series:
Using the Darcy-Weisbach equation:
Where:
- : Darcy friction factor
- : Length of pipe
- : Diameter of pipe
- : Velocity of flow
Example: head loss for pipes in series
Refer to the textbook to view this data.
Three pipes are connected in series with the following properties (SI units):
Pipe Length (m) Diameter (m) Friction factor 1 100 0.3 0.02 2 200 0.3 0.02 3 150 0.3 0.02 If , calculate the total head loss.
Velocity (the same in every pipe, since doesn’t change):
Each pipe’s head loss is found using the Darcy-Weisbach equation with its own length. The results are about 2.72, 5.44, and 4.08 meters for pipes 1, 2, and 3.
Head loss in each pipe, from :
Answer:
Pipes in parallel
Pipes are said to be in parallel if they connect the same two points, so the total flow splits among the branches.
Main characteristics
- Same head loss in each branch.
- Total discharge is the sum of individual discharges.
If:
and:
Then each pipe must satisfy:
and:
Example: discharge through pipes in parallel
Refer to the textbook to view this data.
Two pipes run in parallel between two tanks with a head difference of (SI units):
Pipe Length (m) Diameter (m) Friction factor 1 100 0.2 0.02 2 100 0.3 0.02 Calculate the discharge through each pipe.
Velocity in each pipe, solving for :
Discharge in each pipe:
Answer:
Pipe network problems
Flow rules in pipe networks
- At any junction, the total inflow must be equal to the total outflow.
- The loss of head due to flow in a clockwise direction around a loop must be equal to the loss of head due to flow in a counterclockwise direction.
Hardy cross method (loop method)
Pipe networks involve a combination of series and parallel pipes. The Hardy cross method is often used to solve these networks by iteratively correcting assumed flow rates.
Assumptions
- Initial guess for flow in each loop.
- Continuity and energy conservation laws are used.
The head loss in each pipe follows a head-loss law of the form , where is a resistance term and is the exponent in that law. For the Darcy-Weisbach equation used elsewhere in this chapter, is proportional to , so .
Correction formula:
Where:
- : correction to assumed flow
- : resistance term,
- : flow in the pipe (signed, based on assumed direction)
- : exponent in the head-loss law ; for Darcy-Weisbach
Steps:
- Assume flow in each loop.
- Compute head losses.
- Apply correction .
- Repeat until convergence.