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8. Mechanics of materials
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Mechanics of materials

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This chapter covers the following topics:

  • Stress
  • Strain
  • Elongation
  • Hooke’s law
  • Shear stress and strain
  • Bulk modulus
  • Uniaxial loading and deformation
  • Thermal deformations
  • Thin-walled cylindrical pressure vessels
  • Mohr’s circle
  • Torsion
  • Thin-walled hollow shaft
  • Shear force and bending moment conventions
  • Beam differential equations
  • Bending stress in beams
  • Shear stress in beams
  • Beam deflection
  • Critical buckling load (Euler’s formula)
  • Critical buckling stress
  • Elastic strain energy

Exam tip: Every formula in this chapter is listed in the NCEES FE Reference Handbook, which you can search electronically during the exam. The tested skill is finding the right equation and applying it correctly under time pressure, not memorizing it - practice locating each one (stress and strain, Mohr’s circle, torsion, Euler buckling, and so on) in the handbook as you study. All worked examples below use consistent SI units; on the exam, watch for problems that mix SI and USCS values and convert everything to one unit system before substituting into a formula. Carry full precision through intermediate steps rather than rounding early, since rounding errors compound across multi-step calculations.

Stress (σ)

Stress describes how intensely internal forces act within a material. It’s defined as internal force per unit area.

Definitions
Stress
The internal force per unit area acting within a material.

σ=AF​

Here:

  • F is the applied (internal) force
  • A is the cross-sectional area carrying the force

Example

If a force of 1000 N acts on a cross-sectional area of 0.01 m²:

σ=0.011000​=100,000Pa

Strain (ε)

Strain measures deformation relative to the original size. For axial loading, it’s the change in length divided by the original length.

Definitions
Strain
The deformation per unit original length.

ε=L0​ΔL​

Here:

  • ΔL is the change in length
  • L0​ is the original length

Example

If a rod of initial length 2m elongates by 0.5mm:

ε=20.0005​=2.5×10−4

Elongation

For a prismatic bar under axial load (linear elastic behavior), elongation can be computed directly from force, geometry, and material stiffness:

ΔL=AEFL0​​

Where:

  • F = Axial force
  • L0​ = Original length
  • A = Cross-sectional area
  • E = Young’s modulus

Example

For F=10kN, L0​=1m, A=100mm2=1×10−4m2, E=200GPa:

ΔL=1×10−4×200×10910000×1​=5×10−4m=0.5mm

Hooke’s law

Hooke’s law links stress and strain in the linear elastic range.

σ=Eε

Here:

  • σ is normal stress
  • ε is normal strain
  • E is Young’s modulus

Example

For E=210GPa and ε=1×10−3:

σ=210×109×10−3=210MPa

Shear stress and strain

Shear quantities describe deformation and internal forces that act tangentially to a surface.

Shear stress:

Definitions
Shear stress
The tangential force per unit area.

τ=AV​

Shear strain:

Definitions
Shear strain
Angular deformation.

γ=Lδ​

Hooke’s law for shear:

τ=Gγ

Example

If V=2000N acts on area 0.01m2, shear stress is:

τ=0.012000​=200,000Pa=200kPa

Bulk modulus (K)

The bulk modulus relates pressure to volumetric strain (how much the volume changes under pressure).

K=−ΔV/Vp​

Where:

  • p = Applied pressure
  • ΔV = Volume change
  • V = Original volume

Example

If p=50MPa causes ΔV/V=−0.002 (a 0.2% decrease in volume):

K=−−0.00250×106​=25×109Pa=25GPa

Uniaxial loading and deformation

For a member loaded axially, stress and strain are commonly computed using:

σ=AF​,ε=LΔL​

Example

F=15kN, A=300mm2=3×10−4m2:

σ=3×10−415000​=50MPa

Thermal deformations

A temperature change causes a free (unrestrained) change in length given by:

ΔL=αL0​ΔT

Where:

  • α = Thermal expansion coefficient
  • ΔT = Temperature change

Example

For L0​=2m, α=12×10−6/∘C, ΔT=50∘C:

ΔL=12×10−6×2×50=0.0012m=1.2mm

Thin-walled cylindrical pressure vessels

For a thin-walled cylinder under internal pressure, the two common normal stresses are hoop (circumferential) and longitudinal (axial). These formulas only apply when the wall is thin: the FE Reference Handbook treats a cylinder as thin-walled when the wall thickness is about one-tenth or less of the inside radius. Thicker-walled vessels need thick-wall equations instead.

Hoop stress:

σh​=tpr​

Longitudinal stress:

σl​=2tpr​

Here p is the internal gauge pressure, t is the wall thickness, and r is the mean radius, measured to the middle of the wall: r=(ri​+ro​)/2.

Example

p=2MPa, r=0.5m, t=10mm=0.01m:

σh​=0.012×106×0.5​=100MPa

σl​=0.022×106×0.5​=50MPa

Mohr’s circle

Mohr’s circle provides formulas for principal stresses and maximum shear stress for a 2D stress state.

Principal stresses:

σ1,2​=2σx​+σy​​±(2σx​−σy​​)2+τxy2​​

Maximum in-plane shear stress (the radius R of Mohr’s circle, which the FE Reference Handbook writes as τin​=R):

τin​=R=(2σx​−σy​​)2+τxy2​​

This is the largest shear stress in the x-y plane, not necessarily the largest at the point. The absolute maximum shear stress is τmax​=2σ1​−σ3​​, where σ1​ and σ3​ are the algebraically largest and smallest of the three principal stresses. For plane stress those three are the two in-plane values from the formula above and zero (the Handbook labels the in-plane pair σa​ and σb​ before sorting them). When the in-plane principal stresses have opposite signs, τmax​=R; when they share a sign, zero becomes one of the extremes and τmax​ exceeds R.

Example

If σx​=60MPa, σy​=20MPa, τxy​=15MPa:

σ1,2​=40±(20)2+152​=40±25=65,15MPa

Here R=25MPa is the maximum in-plane shear stress. Both principal stresses are tensile, so the third principal stress, 0, is the smallest: τmax​=265−0​=32.5MPa, larger than R.

Torsion

Torsion formulas relate applied torque to shear stress and twist in a circular shaft.

Torsional shear stress:

τ=JTr​

Angle of twist:

θ=GJTL​

Example

For T=500Nm, r=0.05m, J=2×10−6m4:

τ=2×10−6500×0.05​=12.5×106Pa=12.5MPa

Thin-walled hollow shaft

For a thin-walled closed section, shear stress under torque can be approximated by:

τ=2Am​tT​

Where:

  • Am​ = Area enclosed by midline
  • t = Wall thickness

Example

T=2000Nm, Am​=0.01m2, t=5mm=0.005m:

τ=2×0.01×0.0052000​=20×106Pa=20MPa

Shear force and bending moment conventions

  • Positive shear force: the right portion of the beam tends to shear downward with respect to the left (the shear forces on a small element form a clockwise couple)
  • Positive bending moment: causes sagging (concave up)

Watch out: Some textbooks and exam problems define positive shear and moment the opposite way. Whatever convention a problem states, apply it consistently across the whole diagram - switching partway through flips the sign of every value that follows, even though the magnitudes stay correct.

Example

A simply supported beam with a downward load at midspan will have a positive bending moment (sagging) at the center and a shear force changing sign at midspan.

Beam differential equations

These relationships connect distributed load w(x), shear force V, and bending moment M along a beam.

dxdV​=−w(x),dxdM​=V

Example

If w(x)=5kN/m, then:

dxdV​=−5⇒V=−5x+C

Bending stress in beams

Bending stress varies linearly with distance from the neutral axis.

σ=IMy​

Example

M=10kNm, y=0.05m, I=8×10−6m4:

σ=8×10−610000×0.05​=62.5MPa

Shear stress in beams

Transverse shear stress in a beam cross-section can be found using:

τ=IbVQ​

Where:

  • Q = First moment of area about the neutral axis, taken for the portion of the cross-section between the point of interest and the outer edge
  • b = Width at point of interest

Transverse shear stress is maximum at the neutral axis and drops to zero at the outer fibers of the cross-section - the opposite of how bending stress behaves.

Example

V=20kN, Q=5×10−4m3, I=8×10−6m4, b=0.1m:

τ=8×10−6×0.120000×5×10−4​=12.5MPa

Beam deflection

For a simply supported beam with a center load, the maximum deflection at midspan is:

δ=48EIPL3​

Example

P=10kN, L=2m, E=200GPa, I=5×10−6m4:

δ=48×200×109×5×10−610000×8​=1.67×10−3m=1.67mm

Critical buckling load (Euler’s formula)

Euler’s formula gives the elastic critical load for a slender column.

Pcr​=(KL)2π2EI​

Example

E=210GPa, I=5×10−6m4, L=3m, K=1:

Pcr​=9π2×210×109×5×10−6​≈1.15×106N

Critical buckling stress

Critical buckling stress can be written in terms of critical load and area, or in terms of slenderness ratio.

σcr​=APcr​​=(rKL​)2π2E​

Example

For E=200GPa, KL/r=100:

σcr​=1002π2×200×109​=197MPa

Elastic strain energy

Strain energy is the energy stored in a body due to elastic deformation.

Axial:

U=2AEF2L​

Bending:

U=∫2EIM2​dx

Example (Axial)

F=20kN, L=2m, A=1000mm2=1×10−3m2, E=200GPa:

U=2×1×10−3×200×109200002×2​=2J

Stress (σ)

  • Internal force per unit area: σ=AF​
  • Units: Pascals (Pa)
  • Used to quantify intensity of internal forces

Strain (ε)

  • Deformation per unit original length: ε=L0​ΔL​
  • Dimensionless quantity
  • Measures relative change in length

Elongation

  • Axial elongation: ΔL=AEFL0​​
  • Depends on force, length, area, and Young’s modulus

Hooke’s law

  • Linear relation: σ=Eε
  • E = Young’s modulus (material stiffness)

Shear stress and strain

  • Shear stress: τ=AV​
  • Shear strain: γ=Lδ​
  • Shear Hooke’s law: τ=Gγ (G = shear modulus)

Bulk modulus (K)

  • Resistance to uniform compression: K=−ΔV/Vp​
  • Relates pressure to volumetric strain

Uniaxial loading and deformation

  • Axial stress: σ=AF​
  • Axial strain: ε=LΔL​

Thermal deformations

  • Free expansion: ΔL=αL0​ΔT
    • α = thermal expansion coefficient
    • ΔT = temperature change

Thin-walled cylindrical pressure vessels

  • Hoop (circumferential) stress: σh​=tpr​
  • Longitudinal (axial) stress: σl​=2tpr​
  • p = internal pressure, r = radius, t = wall thickness

Mohr’s circle

  • Principal stresses: σ1,2​=2σx​+σy​​±(2σx​−σy​​)2+τxy2​​
  • Maximum shear stress: τmax​=(2σx​−σy​​)2+τxy2​​

Torsion

  • Shear stress: τ=JTr​
  • Angle of twist: θ=GJTL​
    • T = torque, r = radius, J = polar moment of inertia

Thin-walled hollow shaft

  • Shear stress: τ=2Am​tT​
    • Am​ = area enclosed by midline, t = wall thickness

Shear force and bending moment conventions

  • Positive shear: clockwise on left section
  • Positive bending moment: causes sagging (concave up)

Beam differential equations

  • dxdV​=−w(x) (shear from distributed load)
  • dxdM​=V (moment from shear)

Bending stress in beams

  • σ=IMy​
    • M = moment, y = distance from neutral axis, I = moment of inertia

Shear stress in beams

  • τ=IbVQ​
    • Q = first moment of area, b = width at point

Beam deflection

  • Max deflection (center load, simply supported): δ=48EIPL3​

Critical buckling load (Euler’s formula)

  • Pcr​=(KL)2π2EI​
    • K = effective length factor

Critical buckling stress

  • σcr​=APcr​​=(KL/r)2π2E​
    • r = radius of gyration

Elastic strain energy

  • Axial: U=2AEF2L​
  • Bending: U=∫2EIM2​dx

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Mechanics of materials

This chapter covers the following topics:

  • Stress
  • Strain
  • Elongation
  • Hooke’s law
  • Shear stress and strain
  • Bulk modulus
  • Uniaxial loading and deformation
  • Thermal deformations
  • Thin-walled cylindrical pressure vessels
  • Mohr’s circle
  • Torsion
  • Thin-walled hollow shaft
  • Shear force and bending moment conventions
  • Beam differential equations
  • Bending stress in beams
  • Shear stress in beams
  • Beam deflection
  • Critical buckling load (Euler’s formula)
  • Critical buckling stress
  • Elastic strain energy

Exam tip: Every formula in this chapter is listed in the NCEES FE Reference Handbook, which you can search electronically during the exam. The tested skill is finding the right equation and applying it correctly under time pressure, not memorizing it - practice locating each one (stress and strain, Mohr’s circle, torsion, Euler buckling, and so on) in the handbook as you study. All worked examples below use consistent SI units; on the exam, watch for problems that mix SI and USCS values and convert everything to one unit system before substituting into a formula. Carry full precision through intermediate steps rather than rounding early, since rounding errors compound across multi-step calculations.

Stress (σ)

Stress describes how intensely internal forces act within a material. It’s defined as internal force per unit area.

Definitions
Stress
The internal force per unit area acting within a material.

σ=AF​

Here:

  • F is the applied (internal) force
  • A is the cross-sectional area carrying the force

Example

If a force of 1000 N acts on a cross-sectional area of 0.01 m²:

σ=0.011000​=100,000Pa

Strain (ε)

Strain measures deformation relative to the original size. For axial loading, it’s the change in length divided by the original length.

Definitions
Strain
The deformation per unit original length.

ε=L0​ΔL​

Here:

  • ΔL is the change in length
  • L0​ is the original length

Example

If a rod of initial length 2m elongates by 0.5mm:

ε=20.0005​=2.5×10−4

Elongation

For a prismatic bar under axial load (linear elastic behavior), elongation can be computed directly from force, geometry, and material stiffness:

ΔL=AEFL0​​

Where:

  • F = Axial force
  • L0​ = Original length
  • A = Cross-sectional area
  • E = Young’s modulus

Example

For F=10kN, L0​=1m, A=100mm2=1×10−4m2, E=200GPa:

ΔL=1×10−4×200×10910000×1​=5×10−4m=0.5mm

Hooke’s law

Hooke’s law links stress and strain in the linear elastic range.

σ=Eε

Here:

  • σ is normal stress
  • ε is normal strain
  • E is Young’s modulus

Example

For E=210GPa and ε=1×10−3:

σ=210×109×10−3=210MPa

Shear stress and strain

Shear quantities describe deformation and internal forces that act tangentially to a surface.

Shear stress:

Definitions
Shear stress
The tangential force per unit area.

τ=AV​

Shear strain:

Definitions
Shear strain
Angular deformation.

γ=Lδ​

Hooke’s law for shear:

τ=Gγ

Example

If V=2000N acts on area 0.01m2, shear stress is:

τ=0.012000​=200,000Pa=200kPa

Bulk modulus (K)

The bulk modulus relates pressure to volumetric strain (how much the volume changes under pressure).

K=−ΔV/Vp​

Where:

  • p = Applied pressure
  • ΔV = Volume change
  • V = Original volume

Example

If p=50MPa causes ΔV/V=−0.002 (a 0.2% decrease in volume):

K=−−0.00250×106​=25×109Pa=25GPa

Uniaxial loading and deformation

For a member loaded axially, stress and strain are commonly computed using:

σ=AF​,ε=LΔL​

Example

F=15kN, A=300mm2=3×10−4m2:

σ=3×10−415000​=50MPa

Thermal deformations

A temperature change causes a free (unrestrained) change in length given by:

ΔL=αL0​ΔT

Where:

  • α = Thermal expansion coefficient
  • ΔT = Temperature change

Example

For L0​=2m, α=12×10−6/∘C, ΔT=50∘C:

ΔL=12×10−6×2×50=0.0012m=1.2mm

Thin-walled cylindrical pressure vessels

For a thin-walled cylinder under internal pressure, the two common normal stresses are hoop (circumferential) and longitudinal (axial). These formulas only apply when the wall is thin: the FE Reference Handbook treats a cylinder as thin-walled when the wall thickness is about one-tenth or less of the inside radius. Thicker-walled vessels need thick-wall equations instead.

Hoop stress:

σh​=tpr​

Longitudinal stress:

σl​=2tpr​

Here p is the internal gauge pressure, t is the wall thickness, and r is the mean radius, measured to the middle of the wall: r=(ri​+ro​)/2.

Example

p=2MPa, r=0.5m, t=10mm=0.01m:

σh​=0.012×106×0.5​=100MPa

σl​=0.022×106×0.5​=50MPa

Mohr’s circle

Mohr’s circle provides formulas for principal stresses and maximum shear stress for a 2D stress state.

Principal stresses:

σ1,2​=2σx​+σy​​±(2σx​−σy​​)2+τxy2​​

Maximum in-plane shear stress (the radius R of Mohr’s circle, which the FE Reference Handbook writes as τin​=R):

τin​=R=(2σx​−σy​​)2+τxy2​​

This is the largest shear stress in the x-y plane, not necessarily the largest at the point. The absolute maximum shear stress is τmax​=2σ1​−σ3​​, where σ1​ and σ3​ are the algebraically largest and smallest of the three principal stresses. For plane stress those three are the two in-plane values from the formula above and zero (the Handbook labels the in-plane pair σa​ and σb​ before sorting them). When the in-plane principal stresses have opposite signs, τmax​=R; when they share a sign, zero becomes one of the extremes and τmax​ exceeds R.

Example

If σx​=60MPa, σy​=20MPa, τxy​=15MPa:

σ1,2​=40±(20)2+152​=40±25=65,15MPa

Here R=25MPa is the maximum in-plane shear stress. Both principal stresses are tensile, so the third principal stress, 0, is the smallest: τmax​=265−0​=32.5MPa, larger than R.

Torsion

Torsion formulas relate applied torque to shear stress and twist in a circular shaft.

Torsional shear stress:

τ=JTr​

Angle of twist:

θ=GJTL​

Example

For T=500Nm, r=0.05m, J=2×10−6m4:

τ=2×10−6500×0.05​=12.5×106Pa=12.5MPa

Thin-walled hollow shaft

For a thin-walled closed section, shear stress under torque can be approximated by:

τ=2Am​tT​

Where:

  • Am​ = Area enclosed by midline
  • t = Wall thickness

Example

T=2000Nm, Am​=0.01m2, t=5mm=0.005m:

τ=2×0.01×0.0052000​=20×106Pa=20MPa

Shear force and bending moment conventions

  • Positive shear force: the right portion of the beam tends to shear downward with respect to the left (the shear forces on a small element form a clockwise couple)
  • Positive bending moment: causes sagging (concave up)

Watch out: Some textbooks and exam problems define positive shear and moment the opposite way. Whatever convention a problem states, apply it consistently across the whole diagram - switching partway through flips the sign of every value that follows, even though the magnitudes stay correct.

Example

A simply supported beam with a downward load at midspan will have a positive bending moment (sagging) at the center and a shear force changing sign at midspan.

Beam differential equations

These relationships connect distributed load w(x), shear force V, and bending moment M along a beam.

dxdV​=−w(x),dxdM​=V

Example

If w(x)=5kN/m, then:

dxdV​=−5⇒V=−5x+C

Bending stress in beams

Bending stress varies linearly with distance from the neutral axis.

σ=IMy​

Example

M=10kNm, y=0.05m, I=8×10−6m4:

σ=8×10−610000×0.05​=62.5MPa

Shear stress in beams

Transverse shear stress in a beam cross-section can be found using:

τ=IbVQ​

Where:

  • Q = First moment of area about the neutral axis, taken for the portion of the cross-section between the point of interest and the outer edge
  • b = Width at point of interest

Transverse shear stress is maximum at the neutral axis and drops to zero at the outer fibers of the cross-section - the opposite of how bending stress behaves.

Example

V=20kN, Q=5×10−4m3, I=8×10−6m4, b=0.1m:

τ=8×10−6×0.120000×5×10−4​=12.5MPa

Beam deflection

For a simply supported beam with a center load, the maximum deflection at midspan is:

δ=48EIPL3​

Example

P=10kN, L=2m, E=200GPa, I=5×10−6m4:

δ=48×200×109×5×10−610000×8​=1.67×10−3m=1.67mm

Critical buckling load (Euler’s formula)

Euler’s formula gives the elastic critical load for a slender column.

Pcr​=(KL)2π2EI​

Example

E=210GPa, I=5×10−6m4, L=3m, K=1:

Pcr​=9π2×210×109×5×10−6​≈1.15×106N

Critical buckling stress

Critical buckling stress can be written in terms of critical load and area, or in terms of slenderness ratio.

σcr​=APcr​​=(rKL​)2π2E​

Example

For E=200GPa, KL/r=100:

σcr​=1002π2×200×109​=197MPa

Elastic strain energy

Strain energy is the energy stored in a body due to elastic deformation.

Axial:

U=2AEF2L​

Bending:

U=∫2EIM2​dx

Example (Axial)

F=20kN, L=2m, A=1000mm2=1×10−3m2, E=200GPa:

U=2×1×10−3×200×109200002×2​=2J

Key points

Stress (σ)

  • Internal force per unit area: σ=AF​
  • Units: Pascals (Pa)
  • Used to quantify intensity of internal forces

Strain (ε)

  • Deformation per unit original length: ε=L0​ΔL​
  • Dimensionless quantity
  • Measures relative change in length

Elongation

  • Axial elongation: ΔL=AEFL0​​
  • Depends on force, length, area, and Young’s modulus

Hooke’s law

  • Linear relation: σ=Eε
  • E = Young’s modulus (material stiffness)

Shear stress and strain

  • Shear stress: τ=AV​
  • Shear strain: γ=Lδ​
  • Shear Hooke’s law: τ=Gγ (G = shear modulus)

Bulk modulus (K)

  • Resistance to uniform compression: K=−ΔV/Vp​
  • Relates pressure to volumetric strain

Uniaxial loading and deformation

  • Axial stress: σ=AF​
  • Axial strain: ε=LΔL​

Thermal deformations

  • Free expansion: ΔL=αL0​ΔT
    • α = thermal expansion coefficient
    • ΔT = temperature change

Thin-walled cylindrical pressure vessels

  • Hoop (circumferential) stress: σh​=tpr​
  • Longitudinal (axial) stress: σl​=2tpr​
  • p = internal pressure, r = radius, t = wall thickness

Mohr’s circle

  • Principal stresses: σ1,2​=2σx​+σy​​±(2σx​−σy​​)2+τxy2​​
  • Maximum shear stress: τmax​=(2σx​−σy​​)2+τxy2​​

Torsion

  • Shear stress: τ=JTr​
  • Angle of twist: θ=GJTL​
    • T = torque, r = radius, J = polar moment of inertia

Thin-walled hollow shaft

  • Shear stress: τ=2Am​tT​
    • Am​ = area enclosed by midline, t = wall thickness

Shear force and bending moment conventions

  • Positive shear: clockwise on left section
  • Positive bending moment: causes sagging (concave up)

Beam differential equations

  • dxdV​=−w(x) (shear from distributed load)
  • dxdM​=V (moment from shear)

Bending stress in beams

  • σ=IMy​
    • M = moment, y = distance from neutral axis, I = moment of inertia

Shear stress in beams

  • τ=IbVQ​
    • Q = first moment of area, b = width at point

Beam deflection

  • Max deflection (center load, simply supported): δ=48EIPL3​

Critical buckling load (Euler’s formula)

  • Pcr​=(KL)2π2EI​
    • K = effective length factor

Critical buckling stress

  • σcr​=APcr​​=(KL/r)2π2E​
    • r = radius of gyration

Elastic strain energy

  • Axial: U=2AEF2L​
  • Bending: U=∫2EIM2​dx

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